200 TPH Gypsum Crushing Project in Kenya

Client Profile:

A leading construction materials supplier in Kenya sought a reliable partner to establish a 200 TPH gypsum crushing plant. The client required durable, high-yield equipment to produce consistent, high-quality aggregates for local infrastructure projects.

Project Overview:

• Material: Gypsum
• Capacity: 200 tons per hour
• Locations: Kenya
• Application: Construction and industrial use

Challenges:

1. High abrasiveness of gypsum demanded wear-resistant machinery.
2. Strict output size requirements (0–5mm, 5–20mm).
3. Limited on-site technical expertise necessitated user-friendly equipment.

Solution & Equipment Configuration:

Liming Heavy Industry designed a turnkey solution featuring our flagship crushers and screening systems:

1. Primary Crushing:PEW Series Jaw Crusher
   • Role: Coarse crushing of raw gypsum (≤750mm) to ~150mm.
   • Advantage: Deep crushing chamber and hydraulic adjustment for stable output.
2. Secondary Crushing:PFW Series Impact Crusher
   • Role: Medium/fine crushing to ≤30mm.
   • Advantage: Hydraulic system and heavy-duty rotor for high capacity and cubical output.
3. Screening:YKN Series Vibrating Screen
   • Role: Precise classification into 0–5mm and 5–20mm grades.
   • Advantage: Polyurethane screens for longevity and high screening efficiency.
4. Optional Add-On: VSI5X Sand Maker (for fines shaping if required).

Technical Highlights:

• Automated Control System: Reduced manual intervention.
• Dust Suppression: Integrated water spray system for environmental compliance.
• Modular Design: Quick assembly and minimal foundation requirements.

Results:

• Achieved steady 210 TPH output, exceeding the target by 5%.
• Final products met ISO 9001 standards for construction-grade aggregates.
• 25% lower maintenance costs due to wear-resistant alloys in crushers.

Client Feedback:

“Liming’s equipment outperformed our expectations. The PFW impact crusher handled gypsum effortlessly, and their team’s after-sales support ensured zero downtime.”