• #235. No.1349 Huaxiadonglu Road,
    Shanghai, China.

Projects

Saudi Arabia 100 TPH Basalt Sand & Aggregate Plant

Project Background

The client sought a reliable solution to process hard basalt into high-quality sand and aggregates for local infrastructure development. Key requirements included:

  • High yield (100TPH) with stable output.
  • Low maintenance costs for abrasive basalt.
  • Modular design for easy installation in remote locations.
Saudi Arabia 100TPH Basalt Sand & Aggregate Plant

Challenges

  1. Hard Material: Basalt’s high compressive strength (up to 300MPa) demands rugged equipment.
  2. Abrasion Wear: Conventional crushers suffer rapid wear when processing basalt.
  3. Dust Control: Strict environmental regulations in Saudi Arabia required low-dust operation.

Solution: Liming’s Customized Crushing Line

Liming Heavy Industry designed a 3-stage crushing and screening system:

  1. Primary Crushing: [C6X Jaw Crusher]
    • Model: C6X145
    • Role: Coarse basalt crushing (≤750mm feed size).
    • Advantages: Robust frame, optimized cavity, and wedge adjustment for reduced downtime.
  2. Secondary Crushing: [HST Single Cylinder Cone Crusher]
    • Model: HST250
    • Role: Intermediate crushing to 40mm.
    • Advantages: Hydraulic control for precise output, laminated crushing principle for lower wear.
  3. Tertiary Sand Making: [VSI6X Sand Maker]
    • Model: VSI6X1263
    • Role: Producing 0-5mm high-quality sand.
    • Advantages: Rock-on-rock crushing, low noise, and ≤3% needle-like content.
  4. Auxiliary Equipment:
    • Vibrating Feeder (ZSW490×130)
    • Circular Vibrating Screen (3YK3072) for grading.
    • Dust Suppression System (Meet Saudi EPA standards).

Technical Highlights

  • Smart Control: PLC automation for real-time monitoring.
  • Energy Efficiency: 20% lower power consumption vs. traditional lines.
  • Modularity: Pre-assembled modules reduced on-site installation time by 30%.

Results

  • Output: Steady 105-110TPH (exceeding target).
  • Product Quality: Cube-shaped aggregates (≤15% flakiness) and ISO-standard sand.
  • Maintenance: Wear parts lifetime extended by 40% due to Liming’s special alloy liners.

Client Feedback

“Liming’s team provided end-to-end support—from design to commissioning. The VSI6X sand maker’s performance in Saudi’s dusty environment impressed us. We plan to expand with another line next year.”
— Project Manager, Saudi Client

Custom Crushing Solutions For All
Mining & Aggregates Needs

With 30+ years of expertise, we engineer crushing systems that maximize your productivity
while minimizing operational costs through smart, sustainable designs.
Get Your Free Solution Quote
Our Products

Key Equipment

KEEP IN TOUCH

Follow us to get the first time information.We will answer any questions.