Introduction
A well-designed 250 TPH (tonnes per hour) crushing unit is essential for large-scale aggregate production in quarries, mining, and construction projects. This article explores the key components, configurations, and costs of a complete 250 TPH crushing plant optimized for high-efficiency aggregate output.
Why Choose a 250 TPH Crushing Plant?
A 250 TPH crushing unit balances high productivity and manageable investment, making it ideal for:
- Large-scale aggregate production (e.g., road construction, concrete supply).
- Quarry operations needing steady material processing.
- Mining & recycling projects requiring durable rock crushing solutions.
Key Components of a 250 TPH Crushing Unit
1. Primary Crushing (Jaw Crusher)
- Recommended Model: C6X Jaw Crusher (or equivalent)
- Feed Size: Up to 900mm
- Output Size: ~ 150-200mm
- Power: 160-200 kW
2. Secondary Crushing (Cone Crusher)
- Recommended Model: HPT Multi-Cylinder Hydraulic Cone Crusher
- Feed Size: ~ 150-200mm
- Output Size: 30-60mm (adjustable for different aggregates)
- Power: 250-315 kW
3. Tertiary Crushing (Vertical Shaft Impact Crusher – for shaping)
- Recommended Model: VSI6X Sand Maker
- Input Size: < 50mm
- Output Size: 0-5mm (manufactured sand) or 5-20mm (crushed stone)
- Power: 220-315 kW
4. Screening & Grading (Vibrating Screens)
- Recommended Model: S5X Heavy-Duty Vibrating Screen
- Decks: 2-3 layers (for precise gradation)
- Output Sizes: 0-5mm, 5-10mm, 10-20mm, 20-40mm
5. Conveyors & Feeders
- Belt Width: 800-1200mm (for efficient material flow)
- Feeders: F5X Heavy-Duty Grizzly Feeder (to regulate input)
Typical Configuration for 250 TPH Aggregate Plant
| Stage | Equipment | Model Example | Output Size |
|---|---|---|---|
| Primary | Jaw Crusher | C6X Series | 150-200mm |
| Secondary | Cone Crusher | HPT300 | 30-60mm |
| Tertiary | VSI Crusher | VSI6X1263 | 0-5mm (sand) / 5-20mm (gravel) |
| Screening | Vibrating Screen | S5X2460-3 | Multiple fractions |
Production Output & Aggregate Grading
A well-optimized 250 TPH crushing plant can produce:
- 150 TPH of 5-20mm gravel (ideal for concrete & asphalt mixes)
- 70 TPH of 0-5mm manufactured sand (for high-grade construction)
- 30 TPH of 20-40mm stone (used in road base layers)
Cost Breakdown for 250 TPH Crushing Unit
| Component | Estimated Cost (USD) |
|---|---|
| Jaw Crusher | $150,000 – $200,000 |
| Cone Crusher | $200,000 – $250,000 |
| VSI Crusher | $180,000 – $220,000 |
| Screening System | $100,000 – $150,000 |
| Conveyors & Feeders | $80,000 – $120,000 |
| Total Setup Cost | $700,000 – $900,000+ |
(Note: Prices vary based on brand, automation, and additional features.)
Optimizing Your 250 TPH Crushing Plant
- Automation: Use PLC control for consistent production & reduced downtime.
- Dust Suppression: Install water spray or bag filters for environmental compliance.
- Preventive Maintenance: Regular inspections to maximize crusher lifespan.
- Portable vs. Stationary: Consider mobile crushers if relocating frequently.
A 250 TPH crushing plant is a robust solution for high-volume aggregate production. By selecting the right jaw crusher, cone crusher, VSI, and screening setup, operators can achieve efficient, high-quality output for construction and industrial applications. For customized setups, consult professional crushing plant suppliers to match your project’s exact requirements.